Abstract

Creep curves of Grade 91 and 92 steels were analyzed by applying an exponential law to the temperature, stress, and time parameters to investigate the formation process of the Z-phase, which lowers the long-term rupture strength of high-Cr martensitic steel. The activation energy (Q), activation volume (V), and Larson–Miller constant (C) were obtained as functions of creep strain. At the beginning of creep, sub-grain boundary strengthening occurs because of dislocations that are swept out of the sub-grains, and this is followed by strengthening owing to the rearrangement of M₂₃C₆ and the precipitation of the Laves phase. Heterogeneous recovery and subsequent heterogeneous deformation start at an early stage of transient creep near several of the weakest boundaries because of the coarsening of the precipitates; this results in the simultaneous decreases in Q, V, and C even in transient creep. Further, this activity triggers an unexpected degradation in strength because of the accelerated formation of the Z-phase even in transient creep. The stabilization of M₂₃C₆ and the Laves phase is important to mitigate the degradation of the long-term rupture strength of high-strength martensitic steel. The stabilization of the Laves phase is especially important for Cr-Mo systems because Fe₂Mo is easily coarsened at approximately 600 °C compared to Fe₂W in Grade 92 steel.

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